The Screw Heading Machine is a key piece of equipment in the screw manufacturing process, specifically engineered to form the head of screws with exceptional accuracy and efficiency. Designed for high-volume production, it ensures consistent head shape, proper alignment, and strong structural integrity—critical for the performance of finished screws.
| Model | Size (mm) | Weight (kg) | Power (kw) | Capacity |
| D5-80D | 2300*1100*1250 | 1800kg | 3.0 | 80-100PCS/minute |
High-Efficiency Power and Automation System
The header machine uses a high-performance motor and high-efficiency transmission system to rapidly drive the mold for reciprocating motion, achieving high-speed stamping and forming of metal wire.
Automated Feeding System: Precisely and continuously feeds metal wire into the stamping station, reducing manual feeding time.
Automated Discharging System: After stamped, it is quickly removed from the mold and transported to the next process, further improving production efficiency and ensuring continuous operation.
Precision Molding and High-Precision Molds
The header machine can produce high precision fastener heads and ensure the molding quality.
Its core component, mold, is made of high-quality alloy steel and undergoes precise machining and heat treatment processes to ensure hardness, wear resistance, and dimensional accuracy.
The precise cavity design ensures that the stamped fastener heads match the design requirements perfectly.
Precision Head Forming for Industrial Screws:
The machine is widely used in forming the heads of screws required in construction, machinery, and automotive industries. Its high-precision forming system ensures uniform head shape and accurate dimensions, which are essential for proper fastening and load distribution.
High-Speed Production of Standard and Custom Screws:
Designed for continuous and high-speed operation, the Screw Heading Machine is ideal for mass production of both standard screws and customized designs. Its fast cycle time significantly improves manufacturing efficiency without compromising product consistency.
Forming High-Strength Screws from Various Materials:
The machine is capable of processing a wide range of materials including carbon steel, stainless steel, and alloy steel. Its robust construction and powerful stroke force allow it to form heads even on hard materials, ensuring structural strength in demanding applications.
Straightening Device: The straightening wheel is made of high-hardness alloy steel, with quenched surface hardened to HRC 55-60, providing excellent wear resistance.
Feeding Mechanism: The surface of the roller-type feeding system is equipped with anti-slip patterns. The material is generally rubber or polyurethane, which can increase the friction with the wire while avoiding damaging the surface.
Drive System: The hydraulic-driven cylinder is made from high-strength carbon steel, with high-quality rubber seals in the piston to ensure no leakage of hydraulic oil and stable pressure.
Hydraulic System: The hydraulic pump uses a gear pump or a plunger pump. The gear pump has a simple structure and low cost, and is suitable for medium and low pressure systems; the plunger pump has high pressure and stable flow, commonly used in high-pressure systems.
Header machine is a high-speed cold forging device designed for mass production of fasteners like bolts and nuts. It ensures efficient and stable forming operations.
It can perform dozens or even hundreds of stamping actions per minute, significantly shortening the production cycle and meeting high-output demands.
The core molds are made of high-quality alloy steel, precisely machined and heat-treated for hardness and wear resistance. The mold cavity design ensures the fasteners match design specifications.
It is ideal for companies that produce fasteners in large quantities, such as screw manufacturers, nut producers, and hardware processing factories, especially those requiring high precision and efficiency.
The machine has a stable structure with wear-resistant components. Routine maintenance involves lubrication, mold replacement, and hydraulic system checks—simple procedures with low maintenance costs.
